Johnny your attitude/phrasing on the forum is certianly not helpful. The FanFic sections are mainly non-technical and most are still at school, so please think about your wording before posting there.

As for Advise that is always welcome, more so from an expert. I think most of us here would like to know the answer on the best / cheapests way of cutting it. Wire spark erosion is not rubbish it does work with close tolerances and my boss at work knows the company so had it cut and picked up the cost for me, hence why it was done that way. Should also point out that it was not Hardox that I had cut but Titainium.

Also we have a large milling machine in the garage and oftern wondered if it was possible to mill it. Do you know what grades and cutters if any could do this as this would save us alot of money.