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Thread: Building

  1. #1
    Hi guys, need some advice.
    Ive always wanted to build a heavyweight, and am thinking about building a cheap(ish) sacrificial/comedy one for one of the events by buying a second hand electric wheelchair off Ebay and using the bits from it.
    Before I go ahead and get too eagar though, can someone give me some advice. Does an electric wheelchair give me everything I need (except of course, radio gear) to get a heavy going. I just want it to be drivable, dont care about it surviving.
    Any help or advice would be great.
    Cheers. Dave.

  2. #2

  3. #3
    Using old wheelchairs is a proven method of building heavies, not just sacrificial ones. Even though they are not top of the bill motors for heavies, to move your weapon across the arena they are more then adequate.

    Like Adrian said, if you want to use the speed controller of the wheelchair, just connect some servos to the steering stick and your off. Do remember to failsafe the servos though.

  4. #4

  5. #5
    Cheers guys.
    Id be on a really low budget if I do undertake the project, but Id like to give it a go at some point.
    As with all my bots, nothing serious, just fun.

  6. #6
    Dave, Ill do my best to dig out the motors and controllers I have. Ive found one of the motors. Ill empty out my shed for the other motor and controller tomorrow if I can. Ill let you know.

  7. #7
    Cheers Rhys

  8. #8
    Hey, I decided to recycle an old thread as Dave Lawrie is the guy who I am building a new heavy with.
    We had a test heavyweight at Aylesbury to have a go at building and fighting a heavyweight.
    Since we had a blast we decided to have a more serious go. We (well so far I) have been working on a new heavy.
    http://img339.imageshack.us/my.php?image=robotbuilding042sy2.jpghttp://img339.imageshack.us/my.php?i...ding042sy2.jpg
    So far so good and its coming together well.

    I have run into a few issues which I could use some advice on.
    First off I have some sprockets with 12 mm bores. These are not sitting on the axel and will be attached to wheels which have bearings in them. Basically what is the best way to bore these out to around 16mm? It doesnt have to be too acurate but I dont fancy making a mess out of it.
    Second is speed controlle.
    As you may have noticed I have 4 12v 400 watt motors. These will be overvolted to 24v and on paper should give 6.4kw of power.
    Now I know that quite a figure. I was origannly planning to use a Wotty controller as they sound very nice. But I doubt they can handle this crazy current.
    I could use two vantec or roboteq controllers but I have heard that some models are getting dicontinued and I am not made of cash.
    What seems like an option is buying 4 120 4qd pros which mark lumb is selling.
    Would this seem good or should I stay away from 4qd which seems to be the advice i get from many roboteers.
    Your advice is greatly apreciated
    Marco

  9. #9
    kane's Avatar
    Roboteer

    Hi Marco,

    Looking good!

    Your best bet for boring the sprockets is either a step drill or a lathe with a four jaw chuck. You could likely use a mill to do the job also if it has the right clamps.

    Driving the motors should be fairly straight forward. A Roboteq HE should be up to the job although I wouldnt guarantee it. Perhaps reducing the voltage to the motors would be a good idea?
    Kane Aston
    http://www.makerobotics.com

    Co-owner and builder of BEHEMOTH

  10. #10
    Hey kane
    Reducing the voltage isnt an option I would like to take at this time. The robot was initially going to be invertible. It was going to run on large 8inch wheels till I was informaed that I was doubleing the voltage on the motors so I would have a large increase in rpm. So I changed to small wheels and so shorterned the chassie.
    Thanks for your input though.

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