Hmm. Looking at a bunch of posts on here I think perhaps I have the wrong idea for my wheel set up. It looks like most people are threading into the wheel or using hex fittings so the shaft ?
I was going for a floating shaft supported by pillow bearings and clamped at both ends with a smooth bore polypropylene castor wheel (already bought) attached to the belt pulley with adhesive, screws and clamps.
If you've already designed for a floating shaft, why not use a keyway for your drive? You can pick up castor wheels with keyways in them for fairly cheap, and belting online can cut keyways for you at a very reasonable cost.
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