Cutting wise There were a few tools which were essential
router for the long straight lines and the bevels on the bulkheads. FIrst time using this and made sure I had lots of practice before working on the nylon. Used G clamps, very large spirit level ruler and took my time
Rage mitre saw which is more accurate and used as much as possible and can cut up to 220 mm
Jigsaw which was for the more unacurate cuts but was used occasionally on the small parts
Dremel Surprisingly very efficient toll in helping the chassis slot in together
Piller drill for the holes

The nylon was tricky to cut at times. It got caught on the mitire saw occasional and I had to do very slow cutting on it. Melted a lot when cut with a jigsaw.
HDPE is awesome to work with. Very soft, like butter in most tools. Was perfect for bridging parts of the chassis together.

Assembly was straight forward. Surprisingly time consuming. but most is being held by m3 bolts and 3mm screws. Robot looks very ikea. So many parts. Surprisingly everything is very accurate. Really impressed with my handy work. Measurements are only off by 1mm here and there but still very much in range of my CADbulkheads wip2.jpgFirst parts assembled.jpgassembly 1 motor temp fitting.jpgassembly 2 front view.jpgassembly 3 back view.jpgBulkheads wip 1.jpg