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Thread: New HW design - Omni Wheels and 30kW spinner

  1. #31
    Well just one of the 4 plates we needed for each the original omni wheels would cost £400 from protolabs (£4800 for the 3 wheels). The same part would cost us £15 to mill ourselves (£180 total)! That's more than our mill cost to build lol.

  2. #32
    A fair price for the time involved in machining them all. You don't have to pay yourself for your time so it works out cheaper.

  3. #33
    Yeah. Although I also put in a 100x100x20mm 6061 plate with 1 hole and it was £200, so seems they are just really expensive to start with. Which comes from being a quick turn prototype place.

    I have been asking for quotes for our iD620mm oD700mm thickness 40mm hardox ring with 50 10mm holes spaced round it and it seems kinda expensive. Lowest was from k-cut at £1095 + VAT which is kinda a lot! Where are people getting theirs done and for how much? If that is just how much it costs then I am happy to pay it, but just thought it was a tad high.

  4. #34
    You are paying for the scrap in the centre - perhaps you can nest some parts from other builders in there to offset the cost.

  5. #35
    Been a while since I ordered up hardox on it's own but your piece would require a 720mm by 720mm by 40mm (give or take) piece off the bat which wouldn't be cheap.


    I assume everywhere just gave you a flat price rather than material and time?

  6. #36
    Quote Originally Posted by overkill View Post
    You are paying for the scrap in the centre - perhaps you can nest some parts from other builders in there to offset the cost.
    Does anyone want any 40mm hardox pieces?


    The price for the ring without holes was £723+VAT, so most of that will be time.

  7. #37
    Could always buy some bosch multi construction 10mm bits and go to town with a pillar drill. Should be able to get 2 to 3 holes out of a single bit.

    http://www.axminster.co.uk/bosch-mul...l-bits-ax35478

    I drilled our 10mm holes through the 20mm thick disc with two bits. They don't like pilot holes and interestingly coolant made them worse for drilling. Drilling compound worked best.

  8. #38
    How many holes was that?

    I can probably get a nice coated carbide drill and do it in my little cnc, if I take all the shielding off it should fit. e.g. http://www.cutwel.co.uk/hole-making/...eam-drills-5xd

    I don't have a proper pillar drill which is a bit annoying. Might buy one just to do this!
    Last edited by TechAUmNu; 2nd September 2016 at 15:47.

  9. #39
    4 holes but I nackered my first bit getting through the first with the pilot hole. The other bit got the 3 holes drilled no pilot in 10mm and could have continued drilling. I've use cobalt bits in the past and whilst they were good at getting through when sharp I did find that they dulled very quickly.

    You want a very slow speed for drilling.

  10. #40

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